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worm gear speed reducer

worm gear speed reducer
One reduction worm gearing offers high ratio reduction with few moving parts in a close-coupled small drive. The right angle arrangement of driving-to-driven machine requires a the least space. Input and output shafts can be extended in either or both directions in horizontal or vertical arrangements adaptable to any installation requirement. Efficient motor speeds are decreased to slower speed requirements of many industrial machines in a single reduction.
Product Features
Ratios 5:1 to 70:1
Hollow & Solid Output Shafts
Vertical & Horizontal Mounting
Fan Cooled (Standard)
Motor Mounts (C-Face Adapters or Scoops)
Cast Iron or Metal Housings
Products
The exclusive use of the involute Helicoid Thread form (with departing side contact) on the worm and gear provides for high efficiencies, and long service life. The hardened floor and polished alloy steel worm develops a even, work hardened surface on the bronze equipment. Because of this worm gears put on in and improve with extented service while other gears are wearing out. Ever-Power offers a broad collection of model configurations, sizes, ratios, and components from our standard product line.
Fabricated Designs
If your application involves serious shock loads or feasible housing damage from external sources (as in steel mills or mobile gear applications) Ever-Power can offer fabricated steel housings with up to 48″ center distances. Fabricated housings provide optimum rigidity and strength that allows the tranny of higher horsepower amounts than are feasible with regular cast iron products. Extra heavy side plates connect the worm and gear shaft bearing supports, assuring correct meshing of the gear under all load conditions. In smaller sizes, fabricated metal reducers are interchangeable with Ever-Power regular cast iron reducers.
Custom Designs
Ever-Power can provide custom quickness and reversed engineered reducers for your application, be it a new project or a primary drop-in replacement for a competitor’s rate reducer. Fabricated metal reducers allow Ever-Power to match a competitor’s footprint, centerline, and shaft elevation allowing a primary drop-in alternative saving the client time and money.
Long – Quiet Life
All worm gears in Ever-Power reducers are manufactured from phosphorous bronze. Our design also includes a hardened, surface and polished alloy steel worm. This mixture develops a even, work-hardened mating surface area of the bronze gear which enhances with prolonged service.
Worm gearing is a course of gear reducers that utilizes correct angle, nonintersecting shafts. This style of reducer provides simple and quiet operation and permits the probability of large swiftness reductions. These gears can be found from share in a wide variety of ratios, from as low as 4:1 up to 3600:1. The small design and structure allows worm gear reducers to be positioned in a relatively small space. Thus, high reductions in a limited package size may be accomplished with this configuration. Our worm equipment features the continuous sliding tooth action between worm and the teeth. This escalates the tolerance for weighty loads and shock loads. Worm gear drives provide users high reducing convenience of relatively low cost in comparison with some other types of gearing.
The utilization of worm gearing extends across many industries including food, beverage and grain and has many applications. Some applications that use worm gearing are: conveyors, mixers and bucket elevators.
Ever-Power worm equipment reducer gearbox series foundation on years of experiences uses designed teeth surface area with unsurpassed torque transfer efficiency with great efficiency, efficency and cost.Worm gear program transmits power through sliding get in touch with, resulting in extremely low vibration , noise, small backlash and self-locking property
-Housing:One time we casting creats great rigidity for serious impacts. Outer cooling fins and inner lubrication essential oil diversion channel style to improve heat dissipation.
-Worm Shaft: Manufactured with Carbon alloyed Metal S45C or SCM415, precison machined and carburized to HRC45 or HRC60, after that for precision tooth grinding to ensure maximum contacting.
-Worm Wheel: Manufactured with Carbon alloy ALBC2, teeth are machined by precision CNC hobbing machine to sustain high impact.
A worm gear reducer is one kind of reduction gear box which includes a worm pinion insight, an output worm gear, and includes a right angle output orientation. This kind of reduction gear container is normally used to have a rated motor acceleration and create a low speed result with higher torque value based on the decrease ratio. They often can solve space-saving problems because the worm gear reducer is among the sleekest decrease gearboxes available due to the small diameter of its output gear.
worm gear reducerWorm equipment reducers are also a popular type of speed reducer because they offer the greatest speed decrease in the smallest package. With a high ratio of speed decrease and high torque output multiplier, it’s unsurprising that lots of power transmission systems utilize a worm equipment reducer. Some of the most typical applications for worm gears are available in tuning instruments, medical assessment equipment, elevators, protection gates, and conveyor belts.
SW-1 and SW-5
Torque Transmission provides two sizes of worm gear reducer, the SW-1 and the SW-5 and both can be found in a variety of ratios. The SW-1 ratios include 3.5:1 to 60:1 and the SW-5 ratios include 5:1 to 100:1. Both these options are produced with tough compression-molded glass-fill up polyester housings for a durable, long lasting, light-weight speed reducer that is also compact, non-corrosive, and nonmetallic.
Features
Our worm gear reducers offer a choice of a solid or hollow output shaft and show an adjustable mounting position. Both the SW-1 and the SW-5, nevertheless, can endure shock loading much better than other reduction gearbox styles, making them perfect for demanding applications.
Rugged compression-molded glass-fill up polyester housing
Light-weight and compact
Non corrosive
Non metallic
Range of ratios
SW-1, 3.5:1 to 60:1
SW-5, 5:1 to 100:1
Grease Lubrication
Solid or Hollow output shaft
Adjustable mounting position
Worm Equipment Reducers also referred to as worm gearbox or worm acceleration reducers. Worm equipment reducers are used for speed decrease and raising the torque for electric powered motor drives. You can choose to attach your NEMA electric motor to the reducer by using the NEMA C encounter flange or use a coupling. If you want a coupling for the result or input shaft see our coupling section for selecting a coupling. We offer four assemblies left hands and right hands and double result shaft and shaft input and shaft result. Interchangeable with many worm gear manufactures. Observe data sheet in item overview for diamensions. Unless you see your type, please Contact Us.
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Used on Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Steel Shafts
Flange Mount Models for 56C and 145TC Motors
Ever-Power DDVM series triple-reduction worm gear speed reducers can be found in ratios from 5000:1 to 175,000:1 and center distances from 7” to 20” (larger sizes on request). Result torque ranges from 33,000 in pounds. for the 7” CD DDVM-70 to 582,900 in lbs for the DDVM-200. Mechanical HP input requirements are from 0.09 HP for the 175,000:1 7 in CD reducer to 6.25 HP for the 5000:1 20” CD unit. These reducers are available in four configurations: horizontal, vertical, shafted, and shaft mounted.
These reducers are perfect for water/waste-water apparatus drive applications such as for example thickeners and clarifiers, which require a vertical down shaft. Other available configurations also make Ever-Power triple decrease reducers perfect for use on mixers, elevators, solar panels, astronomical telescopes, indexing tables, hoists, conveyors, or additional process or components handling systems where large torques/sluggish speeds are needed.
These reducers are also available with a helical principal reduction stage and are termed the HDVM series
Product Features
Ratios 5000:1 to 175,000:1
HP from 0.09 to 6.25.
Output Torque to 583,000 in lbs.
Output RPM only 0.01 with a 1750 RPM input.
Ideal for ultra-slow swiftness, high torque applications
8 Ratios Available from 5:1 to 60:1
7 Gear Box Sizes from 1.33 to 3.25″
Universally Interchangeable Design for OEM Replacement
Double Bearings Applied to Both Shaft Ends
Anti-Rust Primer Applied Inside and Outside Gearbox
Shaft Sleeve Protects All Shafts
S45C Carbon Metal Shafts
Flange Mount Models for 56C and 145TC Motors
Description
The HDR Series worm equipment reducers are used in low to moderate horsepower applications to reduce speeds and increase torque. Worm gear reducers are available in direct or indirect drive, direct drive models are 56C or 145TC flange attach with either right, still left or dual output shafts or a hollow bore result. The indirect drive versions are shaft input-shaft result boxes for make use of with sprocket or pulley drive systems. They provide an effective low cost solution to speed decrease and improved torque, with higher tolerances for shock loading than helical equipment reducers.
In order to select a gearbox speed reducer, you will need to determine the mandatory torque and program factor for the application. Click on “Specifications” above for a desk that will aid in identifying the service element. For service elements above 1.0, multiply the mandatory torque by the assistance factor.
Our regular 700 Series – the heart of Ever-Power speed reducer product line – has been serving industry reliably for over 40 years. Its confirmed modular style has set the industry standard for performance and is the most imitated item in the current worm gear rate reducer marketplace. But why settle for a knock-off when you can have the initial – from Ever-Power.
Specifications
11 basic solitary reduction sizes
8 basic double reduction sizes
1/6 – 25 HP
5:1 – 100:1 ratios single reduction
100:1 – 3600:1 ratios double reduction
Non-flanged, NEMA C-face quill, and coupled input styles
Projecting and hollow result shafts
Projecting diameters from 1/2″ to 2-1/4″
Hollow output bore diameters from 5/8″ to 3-7/16″ (with over 20 bore sizes in stock)
Product Features
The 700 Series’ huge oil reservoir provides efficient heat dissipation and lubrication for longer operating lifestyle.
Its multi-position mounting flexibility permits installation in virtually any position.
Housings are straddle-milled, top and bottom level, for precise alignment of horizontal and vertical bases.
Internal baffles assure positive, leak-free venting.
The 700 Series’ rugged casing, fabricated of fine-grained, gear-quality cast iron, provides maximum strength for optimum durability, in addition to greater precision during worm and gear alignment.
Ever-Power 700 Series high-strength bronze worm equipment is straddle mounted between heavy-duty tapered roller bearings to increase thrust and overhung load capacities, sizes 713-760.
Our 700 Series’ high-strength steel output shaft assures convenience of high torque and overhung loads.
Pipe plugs allow easy fill, level, and drain in virtually any mounting position.
The 700 Series’ super-finished oil-seal diameters on both input and output shafts extend seal existence.
Both 2D and 3D CAD drawings can be found in our eCatalog.
TheIncreased Quality! Industrial Rated! Inexpensive!One-piece gearcase, without exterior ribs, is made from close-grained cast iron and for rigid equipment and bearing support. In addition, it offers excellent heat dissipation.Double lip, spring-loaded seals protect from oil leakage and stop dirt from entering.Stepped shafts with oversized ball andtapered roller bearings.Carbon metal shafts for greater strength.High tensile strength cast bronze worm wheel and hardened and floor alloy steel worm made intregal with the shaft for long and trouble-free life.Essential oil sight gauge for ease of maintenance (unavailable upon sizes 25 and 34).Factory oil filled.Every unit test run prior to shipment.Universal installation with bolt-on ft.Highly modifiable design.All of this at substantially reduced prices than you have already been accustomed to paying for reducers of lesser quality. Less

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