Ever-Power – The powerful bevel gearbox
The design of the Ever-Power range has been influenced by extremely varied applications within many industry sectors. This bevel gearbox provides been created with a specific torque/speed relationship in mind and therefore advantages from many advantages.
compact and rigid style ensures highest performance whilst getting space and weight efficient
Friction-locked fit between shaft and bevel gear
Energy-saving because of high efficiency rating of 98%
extra cooling: oil circulation system for cooling, cooling packs with or without additional fan
extended output hollow shaft for shrink disc (with or with no shrink disc)
also available in stainless steel
The EP-Series spiral bevel gearbox product line offers 7 different sizes, 6 model types, and 9 ratios, with various input-output arrangements including solid shaft or hollow bore options, in addition to universal mounting capability.
All of these options are made possible by a modular design concept that starts with a cubic casing.
The EP-Series can be an extremely versatile product line, meeting virtually all of the technical offices requests.
EP Series Used as multipliers (Reduction ratios = 0.5 ; 0.67)
EP Series Manual slide dog clutch, including a neutral.
EP Series Exactly like ZD With manual forward neutral and reverse.
EP Series Spiral bevel gearbox with reinforced hollow bore.
Precision Spiral Bevel Equipment Reducers – EP Series
Our EP-Series is a great spiral bevel gearbox solution whether for power transmitting, high torque, or dynamic applications. These gearboxes feature sturdy cast iron housings, hardened bevel gears that are lapped in pairs, and robust bearings all contributing to a dependable and optimized performance.
Readily available in a wide selection of frame sizes
Many shaft configurations
Mathematically precise common bevel gear ratios
High efficiencies 94-98%
Lubricated for life with synthetic oil
Combining these features with Ever-Power capability to customize, the EP-Series spiral bevel gearbox will be a ideal addition to your machine style.
Below is an array of EP-Series gearboxes. You will discover the full product line, with technical specifications and CAD models, right here:
Shaft output configurations
Hollow output configurations
Spiral bevel gearboxes
Ever-Power spiral bevel gearboxes are ideal for universal use because of their machine-friendly construction and adaptability. The effective and reliable top performer is offered in different versions. Like all Ever-Power spiral bevel gearboxes, they are manufactured using the present day production approach to ground circular arc the teeth according to Ever-Power. For customers, this means greater toothing quality and precision and also even faster delivery times.
Angular gearbox with solid shaft with key
Ratios: i [-] 1.0 – 6.0
Max. acceleration torque: T2maxzul [Nm] 27 – 15300
Nominal torque on output shaft: T2Nzul [Nm] 10 – 5700
Max. backlash: j [arcmin] 10, 7, 
Max. input speed: N1maxzul [min-1] up to 4500
Solid spiral bevel gearboxes – compact and simple to incorporate
Spiral bevel gearsStainless spiral bevel gears
Ever-Power wide range of spiral bevel gearboxes are characterised by top quality and robust performance by virtue of the gear housing made of cast iron. Our spiral bevel gearboxes are manufactured in four different variations. The drive and the wheel are mainly made out of Ever-Power spiral gearing providing a peaceful, steady and efficient operation.
Type EP may be the standard version where the bedding consists of strong single-row deep groove ball bearings on polished bearing seats.
Type “Electronic” and “P” are gearboxes intended for tranny of high torques at low revolutions. The bearings are solid conical roller bearings on polished bearing seats.
Type “L” is a particular gearbox manufactured according to customer requirements.
Our spiral bevel gearboxes could be supplied with up to four shafts, hollow shaft and with an output torque as high as 1,000 Nm and may be fitted with a motor flange with a coupling for direct installation of the motor.
The spiral bevel gearboxes are available in the next gear ratios 1:1, 1,5:1, 2:1 and 3:1 and can also be supplied as reversing gears. All spiral bevel gearboxes are lifestyle-time lubricated and will be provided in a hygienic version with a lubricant approved for the food industry, with stainless shafts and with a rustproof yellowish chromated gear housing. If there is a need for special shafts or flanges, we’ve great experience in adapting gearboxes – actually in smaller quantities – or in designing special gearboxes for example with equipment housings in stainless steel or as precision gearboxes with minimal backlash.
The typical definition of a Bevel Gear is a cone-shaped gear which transmits power between 2 intersecting axels.
Looking in bevel gears from the distinctions in helix angles, they could be generally classified into straight bevel gears, which do not have helix angles, and spiral bevel gears (which includes zerol bevel gears), which do have helix angles. However, because of the actual fact that manufacture services for directly bevel gears are becoming rare and the actual fact that straight bevel gears teeth cannot be polished, producing spiral bevel gears which can be polished superior in terms of noise decrease, spiral bevel gears are likely to become more common later on.
Bevel gears could be generally categorized by their manufacturing methods, namely the Gleason technique and Klingelnberg method, which each have differing teeth styles, and presently most gears use the Gleason method. Incidentally, all gears produced by Ever-Power use the Gleason method.
Ever-Power explanation: Spiral bevel gearbox
High-precision and high performance spiral bevel gearboxes from Ever-Power are used worldwide in all commercial sectors of mechanical engineering.
Our comprehensive manufacturing facilities and our in-home heat treatment make all of us extremely flexible and responsive. We interact together with you, providing guidance and assistance for your unique application, guiding you through idea, design and produce according to your individual requirements.
Provides invaluable benefits for customised solutions.
Additional drive shafts and a selection of internal gear arrangements make the typical version of our spiral bevel gearbox truly adaptable. From one to three extra shafts, you will find the perfect solution.
Accuracy of gearing guaranteed by verifiable inspection reports (single flank test)
Various gearbox quality classes
Numerous special possibilities, such as reinforced bearings or cooling for operation at high temperatures
Versions for special requirements such as ATEX or for make use of in the meals industry
Different corrosion resistant finishes: aluminium, stainless, painting or Tenifer 30 NO treatment
The spiral bevel gearboxes for torques up to 8,000 Nm have tested their versatility and value time by being extremely precise with suprisingly low backlash and incredibly low transmission error. Silent, shock resistant, have overload capability and so are space saving.
The high precision spiral bevel gearbox is utilized worldwide in paper processing, food processing, automotive and specialty engineering. An “understanding” with regards to quality, diversity, longevity and reliability.
The modified helical teeth of spiral bevel gears create reliable, tooth-to-tooth traction that minimizes backlash and prevents the gears from slipping. The gears are properly spaced to permit lubricants to be spread evenly. The spiral bevel gears in a Ever-Power gearbox are exactly adjusted via a unique, adjustable locknut design.
Spiral bevel gears are designed for applications that want high swiftness and high torque power. They can help cut customer costs by giving long-lasting performance with minimal need for repairs or replacements. With spiral bevel gears, you don’t have for offsets and a considerably reduced risk of overheating. Curved tooth and deeper traction between those the teeth ensures greater asset availability to improve flexible performance and prolong equipment life.
Spiral bevel gears are bevel gears with helical teeth positioned in a 90-level angle. The teeth are designed with hook curve to provide better versatility and traction. Although they could be considered a hypoid equipment, they have no offsets, which indicates they’ll not slip during operation. This ensures smooth, dependable transmission ideal for high-speed, high-torque applications.
spiral bevel gearbox
Ever-Power – The powerful bevel gearbox