helical worm gear motor
Helical-worm gearmotors
Due to their style and from being coupled with a helical equipment stage, the helical-worm gearmotors S..DR.. have particularly high efficiency. Also, they are extremely low-noise and thus avoid high sound emission levels.
Low-noise continuous operation: gear unit combination optimized with respect to efficiency
Do you expect a drive solution to impress you with its high level of overall performance and efficiency? In that case, we’d recommend our high-quality helical-worm gearmotors EP for you. These could be implemented separately in the modular program. In this manner, they offer you an enormous range of sizes, gear ratios and electric motor sizes.
However, their greatest power is certainly their running smoothness and their extremely low noise development. One thing is for certain – With the helical-worm gearmotors EP you opting for a robust drive solution that you will hardly even hear.
The overall concept also offers you a lot more practical product characteristics and benefits. Included in these are the significantly higher effectiveness of the helical-worm combinations as opposed to single helical-worm gear devices. This is one way you save additional energy in the operation of your systems and are able to noticeably decrease ongoing operating costs.
You will receive the low-noise helical-worm gearmotors EP. – to suit your individual requirements – with a wide variety of AC motors. Furthermore, you can freely configure all of the relevant properties. In this manner, you can effectively make use of all the benefits provided by this mixture of low-noise helical-worm equipment unit and performance-optimized engine. Even greater variance may be accomplished because of the optional flange or foot-mounted design and by selecting between solid and hollow shaft.
Save money and time
By opting for among our gearmotors, you already are saving time and money with this selection and project planning. It is because our modular system allows a multitude of combination options for gear devices and motors. You can therefore reduce operating costs, count on a long service life and benefit from simplified maintenance that’s feature of our brand.
Helical-worm gear units
Helical-worm combinations with considerably better efficiency than solitary helical-worm gear units
Very low-noise operation
Available variants:
Foot- or flange-mounted
B5 or B14 flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disk, splined hollow shaft, or Ever-Power
More on helical-worm equipment units of series EP
AC motors
Combine the helical-worm equipment unit with our AC motors:
Characteristics
Quiet and dependable transmission of torque
High overload capacity
Hardened steel worm gear and bronze alloy worm wheel provide exceptional durability and long service life.
Optional heavy duty bearings deliver high radial and axial load capacity
High strength cast iron casing (SK02050 – SK43125)
Lightweight, corrosion-resistant aluminum alloy housing (SK02040.1)
Application Specific Solutions
Fields of use
Intralogistics
Material handling
Presses
Version
Solid and Hollow shaft (keyed, shrink disc ) Designs
Available in footed, shaft mount or flange mounted configurations
Right Angled gear units
Your advantages
Economical operation
Low noise
High permitted overhung loads
Helical-worm Gearmotor S Series
S series
Ever-Power helical-worm gear devices are helical/helical-worm combinations, so they are more efficient than normal helical-worm equipment units. Due to their outstanding effectiveness, these drives can be utilized in every industrial sector and tailored to individual torque and acceleration requirements. The decrease ratios afforded by the helical-worm equipment stage and the reduced noise levels during procedure make these gearmotors ideal low-cost solutions for basic applications.
Available versions:
Foot-mounted or flange-mounted
B5 or B14 Flange-mounted
Solid or hollow shaft
Hollow shaft with keyed connection, shrink disc, splined hollow shaft
Helical worm geared motors
Tough, compact, eye-catching!
Due to the unique mixture of optimized worm wheel material with unique lubricants, optimized shape, this powerful electric motor achieves high degrees of performance and torque. The casing machined on all sides enables diverse mounting options. Double chamber shaft seals are used as standard.
The low contour design helps it be ideal for implementing applications e.g. in the food industry. The housing does not have any recesses, which simplifies cleaning – an especially essential feature for areas with stringent hygiene requirements.
Technical Data
Number of sizes:6
Power Range:0.12 – 7.5kW
Output torque range:50 – 1,300Nm
Ratio:3 – 3,400
Output option:output shaft, result shaft on both sides, hollow shaft, hollow shaft with shrink disc
Assembly/installation:uniblock, flange, torque arm, foot
Course 12 Helical and hardened and floor worm gears: Provides higher efficiencies and better torque capacity in smaller sizes.
Multiple Input Options: Integral gear motors, ” or metric shafts, NEMA, IEC, and servo adapters provide unmatched drive versatility.
Multiple Output Options: Hollow bores and shrink disks for shaft installation, inch and metric result shafts, installation pilots and flanges offer an array of design solutions.
UNIBLOCK Housing: For optimum rigidity universal installation on five sides or via a torque arm.
Sealed for Washdown: Keeps contaminants and water out.
Worldwide Electric motor: Multiple leads and windings for worldwide multi volt/Hz requirements plus modular design to accept brakes, encoders or forced cooling.
EP equipment motors are economical, right-angle, worm-geared motors that install easily in the tightest applications. Economical correct angle worm geared motors set new requirements for reliability, performance and economic climate with unparalleled features including hollow shafts in the smallest sizes. An inverter friendly style provides for easy integration right now and a future proof answer. The EP gear electric motor offers total flexibility in mounting options includes shaft, base, face, and flange solutions. The motor terminal box could be mounted in substitute positions rotated in 90º steps around the electric motor frame providing for unparalleled integration opportunities.
EP gear motors adhere to North American and International standards, including NEMA, IEC, CSA, and CE, the EP series allows for worldwide acceptance, a genuine total remedy for our global clients.
Excellent protection of IP65 acc. to IEC 529 assures you that the EP series is usually dirt tight and hose proof,and can be used outside or in wet and dusty environments without the use of additional enclosures. Full rated output is offered by the output shaft of the machine.
Product Features
Power ranking up to 5,5 kW.
Torque 25 … 1.000 Nm
Output Speeds 0,2 … 300 min-1
versatile installation possibilities
Completely enclosed, sealed against dust and water spray
Lubrication change 1st after 15000 hrs
Low noise gearing
Mains connection 110 … 690V, 50/60Hz
Enclosure IP65 (Regular), IP66 (Optional)
Connection Standard with CAGE CLAMP®
Additional features:
Connecting with Connect connectors.
With integrated inverter up to 7,5kW.
EP-Mark
CSA, UL, ATEX, GOST, CCC, ISO9001, ISO14001, OHSAS18001
Motors according to Sobre 60034
Corrosion category predicated on DIN ISO 12944-5
C1, C2, C3, C4, C5-I, C5-M
Because of the unique combination of optimized worm wheel material with unique lubricants and optimized shape, this powerful geared engine achieves high levels of effectiveness and torque. The reduced contour design makes it ideal for implementing applications electronic.g. in the food industry. The housing has no recesses, which simplifies cleaning – a particularly important feature for areas with stringent hygiene requirements.
Nominal torque: 50 – 1300 Nm
Rated power: 0.12 – 7.5 kW
Ratio: 3 – 3400
The 800BR contains a broad selection of compact, durable helical gear drives with extended life performance features and simplified maintenance. The utilization of state of the art helical and worm equipment combinations affords optimum functionality fulfilling a multitude of ratio requirements. The 800 BR is usually functionally interchangeable with most major manufacturer’s drives.
SPECIFICATIONS
Double and triple reduction ratios from 8:1 to 900:1,
4 case sizes – 830, 840, 850, 860
All units shipped pre-lubed for your particular installation position with KluberSYNTH UH1 6-460
Available in NEMA C-face flanged and direct input
Projecting and hollow result shafts
Available accessories
Output flange kits
Torque arm kits
Base kits
Output shaft kits
Product Features
Available in nontoxic white (BK) and stainless epoxy finish (SBK)
Available in hollow or projecting output shafts
Double and triple reduction ratios
Flanged or foot mounted
All models adaptable to floor, sidewall or ceiling mounting
Helical worm geared motor
0,12 – 5,5 kW
4 – 996 Nm / 6 – 316 rpm
Stober MGS S helical worm geared motor
Efficient small right-angle geared motor. A favorably priced substitute for the standard jobs expected of a right-angle drive.
5 gear sizes (S0 to S4).
Motor power 0.12 to 5.5 kW.
Rated torque of 23 to 800 Nm.
Gear ratios from i = 6 to 680.
Backlash smaller than 20 arcmin.
Modular, torsionally stiff , leak-proof design.
Helical worm geared motors obtainable with:
Solid shaft with keyway.
Hollow shaft with keyway, optional with cover.
Hollow shaft with shrink disk, optional with cover.
Gear device and AC motor are directly flange mounted, the pinion is on the electric motor shaft. This integrated small design can be an essential aspect for the high precision and the remarkable stiffness of EP geared motors.
For vector-controlled inverter procedure utilization of an incremental encoder is provided for as regular.
Worm gearboxes and helical worm gearboxes / geared motors (S and SS)
The degree of efficiency in Ever-Power high performance worm gearboxes and helical worm gearboxes is more than 90%. All worm shafts are made from case hardened alloy steel and the flanks are precision floor. The worm wheels are made from particular wear-resistant bronze. Helical worm gears include a helical equipment. Worm gears with shrink disc, torque limiter, in addition to adjustable backlash styles are also component of our standard product range.
Worm gearboxes and helical worm gearboxes type S and SS are high-Overall overall performance gearboxes in universal style. The housings are produced from top quality cast iron. The rugget walls and inner ribbing ensure incredibly torsional stiff and sound dampening housings. The exterior ripping offers a rapid heat conducting.
Type S und SS
Technical characteristics:
Optimised size/performance ratio
Designed for permanent operation under rough circumstances
Above average lifespan
Housing produced from high quality grey cast iron with tough walls and internal ribbing
Intense torsional resistance and low noise
Case hardened worm shafts and worms with precision floor flanks
Worm wheels produced from unique bronze
Superior smooth operation
Space saving angular drive
Helical worm gearboxes equipped with helical gear wheel
Low engine speeds
Options:
Basic mounting, flange installation or universal design
Output shaft available as solid shaft or hollow shaft
Shrink disc, torque limiter,as well as adjustable backlash
Second shaft end for fitting encoders or brakes
Torque arm
IEC-adaptor
NEMA version
Free input shaft
ATEX specification according to directive 94/9/EG

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