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Using miniature gears, Ever-Power offers designed and built exclusive, high accuracy mini gearboxes that can’t be found somewhere else. Our miniature gearboxes are available in many configurations, including worm and wheel, cross axis helical, bevel, inline spur, and more. We are able to also provide custom micro gearboxes that are designed and created to meet your specific specifications.
Contact us for the mini gearbox the application requires, or demand a quote on a custom micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Gear Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Swiftness Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, speed reducers, gear drives, and gearmotors. All terms can be used more or less interchangeably. Please be aware that the links for our little gear drives include details on the full selection of frame sizes for that series or design.
Bevel Box Micro Gear Drive
Our bevel container miniature gear drives are application rated for the the best possible balance of performance and cost. Torque could be balanced to meet your RPM and operating life requirements. Light-weight with low backlash functionality (as little as 1°, with choice of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input speeds up to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high levels of thrust in a concise package. They provide an output shaft at 90° from the input, and are available in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined light weight aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: as low as ≤30 arc minutes
Rated for input speeds up to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc moments of backlash or better. Also called “shaft to bore gearboxes,” these devices provide a single insight shaft that protrudes from opposing sides of the housing; output can be a keyed bore. Standard one- and double-end shafts can be found and supplied with keys and retainer rings. An array of gear ratios and input sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Obtainable in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened steel gears, solid aluminium housings, and permanent lubrication. They offer two input shafts on opposite sides of the framework, with two output shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high performance functionality with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: as little as ≈2°
Available with equipment ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Gear Drive
These micro flange worm gearboxes generate an output at 90° from the input. They deliver superior functionality in a wide variety applications and are constructed with small footprints, making them ideal for operations where space is bound. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: only ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specially engineered for encoder applications, Ever-Power micro inline spur gear drives can be found in two frame sizes, and so are rated for boosts to 3,000 RPM. Light weight aluminum housings and stainless steel gears and shafts make these inline spur gearboxes difficult and corrosion resistant, for your the majority of demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: less than 15 arc minutes
Available with gear ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature right angle worm equipment reducers deliver excellent performance with high efficiency, and feature rugged building for challenging power transfer functions. Available in three gear ratios (5:1, 10:1, 20:1), our small worm gearboxes are built in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power can engineer and manufacture a custom miniature gearbox to meet your unique specs. We can produce custom micro gearboxes in any configuration the application requires, with output torque levels as high as 900Nm. We can work from your own gearbox designs, reverse engineer a preexisting unit, or assist you to develop an all-new design that delivers the performance you will need. Ask for a quote on a custom miniature gearbox or e mail us to discuss your specific requirements.
The Ever-Power Advantage: Small is No Big Problem
Broadest selection of small gear reducers
Greased for life
Modifications and special ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and result shafts with drive essential and retainer rings can be supplied to your specs for any of our hollow bore miniature gearboxes. We provide a basic selection of single ended or double ended shafts to put together in these gearboxes. All gearbox shafts are supplied with keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our Electronic gearbox shafts.
For F series spur gearboxes, contact our app engineers to go over your particular needs.
We provide a broad selection of misalignment shaft couplings in ” and metric bore sizes. Inch and metric precision floor shafts are available from stock.
Die-cast zinc casing – Various models for hands operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Ideal for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Direct coupling between servo electric motor and worm gear is among the key strengths of EP worm gearmotors, which combine DC engine technology with exceptional durability and wear resistance. Electric motor and gearbox were created as you single, compact unit. Because of their reduced current pull, these gearmotors deliver more accurate control of operating temperature and higher efficiency.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Range of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear lead screw / ball screw adapted to your flexible modular concept.
Based on this we are able to select a wide selection of regular customizations to meet up the requirements of various properties that are essential for each application.
If your application requires a gearbox with some special residence such as for example small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, extended life, high level of resistance to vibration, pressure or temperature, integrated linear screw, or a mixture of this kind of properties, our product range with an increase of than 1000 different standard gearboxes is most likely a good start to be able to deliver something that stands out in your favor.
Compact gearboxes are high-quality gearboxes for regular drives. The electric motor is included with the gearbox into a single unit (the first equipment is on the electric motor shaft). Individual gearboxes for link with conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they can not be purchased in our e-shop. Our specialists will be happy to help you make your selection. We are happy to send out you documentation or design a suitable set directly, on ask for.
VANE MOTORS WITH GEARBOXES
Combinations feasible with all our vane motors
ATEX combinations possible
Stainless options possible
Special wishes possible
Ever-Power worm gearboxes have earned a status to be a business benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-art technology, all while offering worm gearboxes are inexpensive prices. High versatility accorded through a broad choice of mounting choices, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm edition, with or without the torque limiter, soon add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low acceleration gear ratio. Being basic and compact in style, these gears can perform higher gear ratio than the helical gears. These worm decrease gears having screw type qualities act like helical gears, but its helix angle is typically comparatively larger) and its own body is generally quite long in the axial path. The gears in these gearboxes could be right or left-handed depending upon the purpose.
Mounting choice include universal housing, side flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (solitary or double), with torque arm or torque limiter.
Top Quality Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key elements for low backlash, efficiently running and highly powerful drive systems.
Our high-performance gear products are designed to withstand the toughest industrial applications.
The apparatus housings are machined on all sides and permit diverse installation positions and applications, making them much sought after in the industry. Consequently our geared motors are often to be found within our customers own machines.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported simply by FEM (Finite Element Method). This tooth geometry ensures optimum rolling contact under load.
The special tooth root style in combination with tooth helix angle, tooth depth, the materials used and surface finish maximizes load capacity. This high gearing capacity allows smaller tires to be used for the same torque, and smaller gears with exceptional power density also increase reliability. Ever-Power geared motors are as a result incredible space savers.
Gearing produced with such micro-geometric accuracy allows the gearing play required for troublefree rolling contact to be substantially reduced and therefore the gear backlash to end up being minimized.
Dual chamber shaft seals developed by Ever-Power are utilized as regular in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are designed for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Provided in 9 sizes, these worm gearboxes could be supplied with free input shaft, with hollow bore input shaft and engine flange, and double reduction combination units for slow rate applications. Using cast iron housings, high quality bronze alloy worm wheels and long life bearings, reliability and functionality are the key top features of this range.
High Precision Right Angle Transmission
WIDE RANGE Of Ratios
Special Surface Treatments
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