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Using miniature gears, Ever-Power has designed and built unique, high accuracy mini gearboxes that can’t be found anywhere else. Our miniature gearboxes are available in several configurations, which includes worm and wheel, cross axis helical, bevel, inline spur, and more. We can also provide custom micro gearboxes that are designed and created to meet your unique specifications.
Contact us for the mini gearbox the application requires, or ask for a quote upon a customized micro gearbox.
Miniature Bevel Gearboxes | Micro Bevel Equipment Drives | Mini Bevel Gearboxes
Miniature Cross Axis Helical Gearboxes | Cross Axis Helical Mini Gear
Cross Axis Helical
Miniature Shaft-to-Bore Worm Gearboxes & Speed Reducers
Miniature 4 Shaft Worm Gearboxes | Mini 4 Shaft Worm Gear Motors
4 Shaft Worm
Miniature Flange Worm Gearboxes | Micro Flange Worm Equipment Drives
Miniature Inline Spur Gearboxes | Micro Inline Spur Quickness Reducers
Micro Gearbox Options
Gearboxes are also called reducers, gear reducers, acceleration reducers, equipment drives, and gearmotors. All terms can be used pretty much interchangeably. Please be aware that the links for our little gear drives include details on the full selection of body sizes for that series or style.
Bevel Box Micro Equipment Drive
Our bevel package miniature gear drives are application rated for the maximum balance of performance and cost. Torque can be balanced to meet up your RPM and operating life requirements. Lightweight with low backlash functionality (less than 1°, with choice of 1/2”).
Output torque: up to 7 oz.-inches
Low backlash: ≈1°, option of 1/2”
Rated for input boosts to 2,000 RPM
Temperature range: -5° to 175°F (-20° to 79°C); optional to -40°F (-40°C)
Cross Axis Helical Miniature Gearbox
Ever-Power’ miniature cross axis helical gearboxes provide relatively high amounts of thrust in a concise package. They offer an result shaft at 90° from the input, and so are obtainable in gear ratios from 1:1 to 40:1. Lightweight but long lasting, with machined aluminum housings and hardened alloy metal gears.
High efficiency: up to 88% at 1,000 RPM
Low backlash: only ≤30 arc minutes
Rated for input boosts to 4,000 RPM
“Left hand” models available
Miniature 2 Shaft Worm Gearbox
Our miniature 2 shaft worm gearmotors are engineered for ≤30 arc minutes of backlash or better. Also called “shaft to bore gearboxes,” the unit provide a single insight shaft that protrudes from reverse sides of the casing; output is definitely a keyed bore. Standard one- and double-end shafts can be found and supplied with keys and retainer rings. An array of gear ratios and insight sizes can be found to meet your preferences.
High efficiency: up to 86% at 1,000 RPM
Low backlash: ≤30 arc minutes or better
Available in ratios from 5:1 to 120:1
Rated for input boosts to 3,000 RPM
Miniature 4 Shaft Worm Gearbox
Every miniature 4-shaft worm gearbox from Ever-Power features precision-machined hardened metal gears, solid aluminium housings, and long term lubrication. They offer two insight shafts on reverse sides of the frame, with two output shafts perpendicular to the input shafts. Our mini 4 shaft worm gear drives deliver high efficiency performance with low backlash.
High efficiency: up to 82% at 1,000 RPM
Low backlash: less than ≈2°
Available with gear ratios from 1:1 to 32:1
Rated for input boosts to 4,000 RPM
Miniature Flange Worm Equipment Drive
These micro flange worm gearboxes generate an output at 90° from the input. They deliver superior performance in a wide variety applications and are built with little footprints, making them well suited for functions where space is limited. They offer high efficiency with low backlash.
Gear ratios from 6.66:1 to 80:1
High efficiency: up to 83% at 1,000 RPM
Low backlash: as low as ≤4°
Max. input speed: 3,000 PRM
DC motor option available
Miniature Inline Spur Gearbox
Specifically engineered for encoder applications, Ever-Power micro inline spur gear drives are available in two frame sizes, and are rated for speeds up to 3,000 RPM. Aluminium housings and stainless steel gears and shafts make these inline spur gearboxes difficult and corrosion resistant, for your most demanding applications.
Result torque: up to 125 oz.-inches
Low backlash: as little as 15 arc minutes
Available with equipment ratios from 4.96:1 to 3600:1
Optional synchro cleats available
Compact Wormwheel Gearbox
These miniature correct angle worm gear reducers deliver excellent performance with high efficiency, and feature rugged structure for challenging power transfer operations. Available in three equipment ratios (5:1, 10:1, 20:1), our compact worm gearboxes are built in extremely compact footprints for applications where space is limited.
90° output angle
Gear ratios: 5:1, 10:1, and 20:1
Up to 12.5 inch-lbs. of output torque
Max. input speed: 3,000 RPM
Compact footprint: 1.5” x 1.5” x 1.08”
Custom Miniature Gearbox
Ever-Power may engineer and manufacture a customized miniature gearbox to meet up your unique specs. We can produce customized micro gearboxes in any configuration your application requires, with result torque amounts as high as 900Nm. We are able to work from your gearbox designs, reverse engineer a preexisting unit, or assist you to develop an all-new design that provides the performance you will need. Demand a quote on a custom made miniature gearbox or contact us to discuss your specific requirements.
The Ever-Power Advantage: Little is No Big Problem
Broadest collection of small gear reducers
Greased for life
Modifications and unique ratios available
Custom small gearboxes made to suit
Input & Output Shafts
Input and output shafts with drive important and retainer rings could be supplied to your specifications for any of our hollow bore miniature gearboxes. We offer a basic selection of solitary ended or dual ended shafts to assemble in these gearboxes. All gearbox shafts are given keys and retainer rings.
For P and PF series worm and wheel gearboxes use our P/PF gearbox shafts.
For Electronic series crossed axis helical gearboxes use our E gearbox shafts.
For F series spur gearboxes, contact our software engineers to go over your particular needs.
We offer a broad selection of misalignment shaft couplings in ” and metric bore sizes. ” and metric precision floor shafts can be found from stock.
Die-cast zinc housing – Various models for hand operation
Compact Worm Gearboxes
4731 to 4742, 4746 to 4767
Perfect for use with crank handle
Main physical dimensions:
P/N 4731 to 4742 40mm x 40mm x 70mm
P/N 4747 to 4767 17mm x 35mm x 42mm
Wide variety of ratios from 1:1 to 30:1
1:1, 2:1 and 2.8:1 are not self locking, all the ratios are.
Max. output torques: 2 Nm to 17 Nm
Hand operation only
Immediate coupling between servo engine and worm gear is one of the important strengths of EP worm gearmotors, which combine DC electric motor technology with exceptional sturdiness and wear resistance. Engine and gearbox are designed as you single, compact unit. Thanks to their reduced current pull, these gearmotors deliver more accurate control of working temperature and higher performance.
45 W to 250 W rated output power
Gearbox centre-centre size 31 mm and 33 mm
Aluminium gearbox casing
Case-hardened, tempered and ground worm
High tin bronze worm gear
Steel shaft planetary gearboxes
Case-hardened and tempered steel gears
Low noise Selection of coupling flanges
We deliver worm gearboxes, spur gearboxes and planetary gearboxes with or without integrated linear business lead screw / ball screw adapted to our flexible modular concept.
Based on this we are able to select a wide selection of regular customizations to meet the requirements of various properties that are important for each application.
If your application takes a gearbox with some special residence such as for example small dimensions or low weight with regards to power, high efficiency, quiet and vibration-free operation, long life, high resistance to vibration, pressure or temperature, integrated linear screw, or a combination of this kind of properties, our item range with an increase of than 1000 different standard gearboxes is most likely a good begin to be able to deliver something that stands out on your side.
Small gearboxes are high-quality gearboxes for standard drives. The electric engine is included with the gearbox right into a single device (the first gear is on the engine shaft). Separate gearboxes for connection to conventional IEC motors may also be supplied on request.
Due to the complexity of the gearboxes’ configuration, they can not be purchased inside our e-shop. Our professionals will be pleased to help you create your selection. We are happy to send out you documentation or design a suitable set directly, on demand.
VANE MOTORS WITH GEARBOXES
Combinations possible with all our vane motors
ATEX combinations possible
Stainless steel options possible
Special wishes possible
Ever-Power worm gearboxes possess earned a reputation to be a business benchmark worldwide. Our success originated from our relentless drive for quality with state-of-the-artwork technology, all and will be offering worm gearboxes are inexpensive prices. High versatility accorded through a broad choice of mounting choices, shaft configurations and motor interfaces, makes the Ever-Power worm gearbox the default choice for the sector. The helical-worm and the double-worm version, with or without the torque limiter, add up to the advantage, creating a highly versatile drive system.
Ever-Power Worm gearboxes provide high torque with low rate gear ratio. Being basic and compact in style, these gears can achieve higher gear ratio than the helical gears. These worm reduction gears having screw type characteristics are similar to helical gears, but its helix angle is typically comparatively larger) and its own body is normally quite long in the axial path. The gears in these gearboxes can be correct or left-handed dependant on the purpose.
Mounting choice include universal housing, aspect flanges, foot (horizontal and vertical), shaft mounted with torque arm. Obtainable in Solid shafts (one or dual), with torque arm or torque limiter.
EXCELLENT Geared Motors. Ever-Power gearboxes and geared motors are the electro-mechanical key components for low backlash, efficiently running and highly powerful drive systems.
Our high-performance gear systems are designed to withstand the toughest commercial applications.
The gear housings are machined on all sides and invite diverse mounting positions and applications, making them much sought after in the industry. Because of this our geared motors are often to be found as part of our customers own devices.
The smooth running of Ever-Power gear units and the outstanding load capacity of WATT teeth are achieved with 3D design supported by FEM (Finite Element Method). This tooth geometry ensures optimum rolling get in touch with under load.
The special tooth root style in combination with tooth helix angle, tooth depth, the components used and surface finish maximizes load capacity. This high gearing capacity enables smaller tires to be utilized for the same torque, and smaller sized gears with remarkable power density can also increase reliability. Ever-Power geared motors are therefore incredible space savers.
Gearing manufactured with such micro-geometric accuracy allows the gearing enjoy necessary for troublefree rolling contact to be substantially reduced and then the gear backlash to end up being minimized.
Double chamber shaft seals produced by Ever-Power are used as regular in parallel shaft, shaft installed and helical worm gears for a high level of tightness.
Ever-Power’s modular gear technology meets the requirements of advanced drive systems:
Excellent power density
Diverse mounting options
Precision Worm Gearboxes & Geared Motors
EP’s precision worm gearboxes are made for those more demanding applications where small size, high torque, high ratio, low backlash, low noise and long life time are required. Offered in 9 sizes, these worm gearboxes could be supplied with free insight shaft, with hollow bore input shaft and electric motor flange, and double decrease combination units for slow speed applications. Using cast iron housings, high quality bronze alloy worm wheels and long life bearings, reliability and overall performance are the key features of this range.
High Precision Right Position Transmission
Wide Selection Of Ratios
Special Surface Treatments
Do you have any suggestions on the compact worm gearbox? Please do not hesitate to call us.